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    High-Speed in the Stamping Plant

    Press line with ServoDirect technology and crossbar feeder automation.

    With the start-up of the first fully automated servo press line Schuler has begun a new chapter history of metal forming. Equipped with the Schuler destacker/blankloader, crossbar feeder and end-of-line handling system, the new servo press lines are characterized by maximum flexibility, high production rates and short changeover times for die and tooling. Slide motion characteristics of these presses can be individually adapted to the forming process, the die and the automation.

    The Crossbar Feeder permits variability in seven axes and win over customers by its compact design and high production rates. This feeder system is the basis for fast, reliable part transfer of single, double and quadruple parts in steel and aluminum.

    Highlights - Übersicht High-Speed in the Stamping Plant Detail 1 Info High-Speed in the Stamping Plant Detail 2 Info High-Speed in the Stamping Plant Detail 3 Info High-Speed in the Stamping Plant Detail 4 Info High-Speed in the Stamping Plant Detail 5 Info High-Speed in the Stamping Plant Detail 6 Info High-Speed in the Stamping Plant Detail 7 Info High-Speed in the Stamping Plant Detail 8 Info High-Speed in the Stamping Plant Detail 9 Info
    For more details please move the cursor to the info icons.

    The advantages
    • Maximum flexibility since slide motion is freely programmable
    • Optimal adaptability to a variety of forming processes
    • Production rates up to 23 spm
    • A single set of tooling per press opening
    • Tooling and die changeovers in three minutes
    • Die tryout by means of hand-held dial function
    • Maintenace-friendly since flywheel, clutch and brake are not required
    Range of application High-volume automobile manufacturing
    Capacity, lead press 25,000 kN
    Capacity, follow-on presses 18,000 or 12,000 kN
    Drive ServoDirect drive with high-speed torque motors
    Bed dimension (l x w) 4,600 x 2,400 mm
    Production rate Max. 23 spm
    Crossbar feeder transfer step 5,200 mm
    Changeovers for die and tooling In three minutes
    Destacker/blankloader Destacking by two crossbar robots, lubrication unit and optical centering station
    Loading of press 1 Crossbar Feeder
    Part transfer Crossbar Feeder
    End-of-Line Crossbar feeder, shuttle, deposit of finished parts onto two conveyors by robots
    Please also read
    Contact


    Destacking of blanks by means of two Schuler crossbar robots.
    High-Speed in the Stamping Plant Detail 1
    Optical centering station in front of press 1.
    High-Speed in the Stamping Plant Detail 2
    Loading of press 1 by Schuler crossbar feeder.
    High-Speed in the Stamping Plant Detail 3
    Servo motors on the crown of the presses
    High-Speed in the Stamping Plant Detail 4
    Part transfer from press to press by crossbar feeder.
    High-Speed in the Stamping Plant Detail 5
    Individual run-in of dies by means of hand-held dial function.
    High-Speed in the Stamping Plant Detail 6
    Fully automated die and tooling changeovers of all automation devices in three minutes.
    High-Speed in the Stamping Plant Detail 7
    Deposit of finished components onto two conveyors by robots.
    High-Speed in the Stamping Plant Detail 8
    Servo press lines are designed for processing of sheet steel, aluminum and high-strength alloyed materials.
    High-Speed in the Stamping Plant Detail 9